October 6, 2023

How to Choose the Right Electric Pallet Stacker for Your Warehouse


Electric pallet stackers have become an essential tool in modern material handling operations, thanks to their speed, maneuverability, and ergonomic design. However, selecting the right electric pallet stacker for your warehouse can be a daunting task, given the variety of models, specifications, and features available in the market. In this blog post, we will guide you through the process of choosing the right electric pallet stacker for your warehouse.

  1. Determine Your Specific Material Handling Needs 

 The first step in selecting an electric pallet stacker is to identify your specific material handling needs. Consider what types of loads you will be handling, the maximum weight capacity required, the heights you need to reach, and the layout of your warehouse. Additionally, you should consider the floor conditions the stacker will need to operate on, such as smooth surfaces or rough terrain. Selecting a stacker that can handle the intended load weight and height means reducing the risk of damage or accidents.

  1. Review the Available Models and Features 

Once you have determined your material handling needs, you can start searching for the right electric pallet stacker. There are various models and features available, and it’s essential to explore them and determine which ones best meet your requirements. Some examples of stacker types include walk-behind or ride-on models, narrow aisle or wide aisle models, and straddle or counterbalance models. Features like lifting capacity, reach height, and forks size vary among manufacturers, with some models offering adjustable forks or specialized attachments for certain differently shaped loads.

Additionally, consider the stacker’s functionality such as the speed and ease of steering, braking systems, and whether it has driver assistance features like park assist. A stacker with advanced features like custom settings, self-diagnostic, fault warning systems, safety alarms, and low energy consumption can improve productivity, maintenance, and safety.

  1. Consider Safety and Ergonomics 

Safety should be a top priority when selecting an electric pallet stacker. Choose a stacker model that comes with features that prevent injury or damage in case of accidents, such as anti-slip platforms, safety railings, and automatic sensor alarms for detection of obstacles. Also, consider the ergonomic design of the stacker, such as the operator’s position and comfort during use. A comfortable operator is likely to be more productive and require fewer breaks. Features like adjustable steering wheels or handles, cushioned footrests, and backrests should be considered.

  1. Evaluate Cost and Quality 

Choosing the right electric pallet stacker for your warehouse should factor in both the cost and quality of the stacker. Evaluate the lifespan and durability of the stacker, as well as the overall cost of ownership, which includes maintenance and repair costs. Consider purchasing or leasing or renting a stacker based on your needs. Additionally, choosing a high-quality stacker may cost more initially but ultimately provide better performance, increased durability, and less downtime and repairs that can save you money in the long run.


Choosing the right electric pallet stacker for your warehouse requires an understanding of your specific material handling needs, available models, and their features. By keeping safety, ergonomics, cost, and quality in mind, you can select a stacker model that best meets your requirements, maximizes productivity while reducing maintenance and repairs. Choose a stacker model that keeps pace with your warehouse’s operations while maintaining a safe, productive and efficient work environment that will ultimately contribute to your bottom line.